A soup pouch that had to survive an autoclave, a sleeve distorted on the real bottle, and a crest that finally matched across paper, aluminium and cork.
A soup pouch that had to survive an autoclave, a sleeve distorted on the real bottle, and a crest that finally matched across paper, aluminium and cork.
Retort pouches
Two flavours of the same private-label soup line, printed on a sterilizable laminate with a tear notch across the top seal and the mandatory panel held as its own locked layer.
Bag-in-box
Printed case and bladder produced against a single colour target, with the fitment pre-assembled and oriented for the customer's filling head.
Stand-up pouches
One structure, three dies: the same paper-look laminate and the same sealant run across a small, a medium and a bulk size so the shelf reads as one family.
Printed cups & lidding
Cup and peelable lid quoted, sealed and tested as one pair: the peel force was measured on the customer's own container before the order was placed.
Bag-in-box
Six printed faces instead of one bottle label: origin, usage and pairing copy laid out on the case, with a die-cut handle and a clean tap aperture.
Labels & closures
Front label, back label and closure run against the same signed target so the crest reads identically on paper, on aluminium and on cork.
Shrink sleeves
The distortion grid was shrunk on the customer's physical bottle, not calculated from a drawing, so the artwork landed correct on the first production run.
BOPP rollstock
One master print run slit to several web widths, with the eye mark and repeat set for each machine on the customer's floor.
Brands that fill, print and sell on both sides of the border.
We moved our entry-level red to a three-litre bag-in-box and expected to lose the brand feel. The printed carton and the bladder came from the same job number and the colour matched our bottle label exactly. Six weeks after opening, the wine is still the wine.
Two previous suppliers gave us delamination after the retort cycle. Global Flex rebuilt the structure, ran a trial at our co-packer and stood next to the autoclave for it. Twenty-two months later we have not lost a single pouch to a seal failure.
We fill dessert cups in Tijuana and sell them in San Diego, so every artwork had to exist twice. Their desk handled the NOM panel and the US nutrition facts on the same job, and the peelable lid finally peels the same way on both lines.
Send us the product, the process and the volume. You get a structure proposal, a tooling cost and a lead time within 24 business hours.
